Creative with yeast: From breakthrough genetic research to superbeers and more sustainable bioplastics

OOI yeast beer

Creative with yeast: From breakthrough genetic research to superbeers and more sustainable bioplastics

More than 1 billion pints. This is how much beer is tapped every year thanks to technology developed by the VIB-KU Leuven Center for Microbiology. "And the actual figure is probably a multiple of this," says scientific director Kevin Verstrepen. His team makes beer tastier, cloudier, or stronger far beyond the national borders. But they also make superior chocolate and optimize industrial applications, such as bioplastics. And that's only part of the story. The center also researches the basic principles of genetics and cell biology. And the common denominator in all of this? Seemingly mundane microorganisms that we have been domesticating for centuries, namely yeast cells. 

Single-celled microorganisms that we have known for centuries. What could be left to investigate? A great deal, as it turns out.

In the wake of Darwin

The year is 1836. Charles Darwin is on his way back to England on HMS Beagle. Slurping from a glass of beer, he ponders one of the last holes in his nascent theory: how can gradual change be reconciled with new properties that seem to come from nowhere? Well, the scientist literally had the answer in his hands. 

Based on research with brewer's yeast, Saccharomyces cerevisiae, researchers from the VIB-KU Leuven Center for Microbiology discovered the principle of genetic tandem repetitions almost two centuries later - pieces of DNA that are repeated head-to-tail. While these can cause neurodegenerative disorders such as Huntington's disease and Alzheimer's disease, they also have a positive role in allowing cells to adapt to their environment more quickly. Rapid evolution, so to speak. 

Yeast as a genetic model organism

"It used to be thought that a large part of our DNA was useless. That 'Junk DNA' was supposed to have found its way into our genome by accident", explains Professor Verstrepen. "But thanks to recent insights into genetics, we now know better. One example is what we call tandem repeats: pieces of DNA repeated several times in succession. Cells have trouble copying and transmitting these repetitions correctly. They sometimes add pieces of DNA or remove some of the repeats. Therefore, the copy often differs from the original, affecting the activity of the gene or even neighboring genes. For example, we showed that these unstable tandem repeats can be useful in some cases by allowing certain traits to evolve quickly so that the organism can adapt to a changing environment."

It is no coincidence that the theory was supported by yeast research. Yeast cells have nuclei and are eukaryotes, just like human cells. That is why they are known as one of the best genetic model organisms. What's more, they are easy to manipulate and reproduce at lightning speed – every two hours if they feel good. That makes them invaluable for, amongst other things, medical research.
 

Fun fact

The use of yeast has led to many Nobel Prizes in medicine and chemistry. In 2001, 2006, 2009, 2013, 2016, and other years, yeast researchers took their place on the highest podium.

Catch-up action at cruising speed

Incidentally, Charles Darwin can be forgiven for not knowing that tandem repeats are an acceleration mechanism for evolution. The knowledge that DNA carried genetic information was far in the future, and the role of yeast cells in fermentation had not yet been described. Louis Pasteur, a contemporary and a pioneer in the field of microorganism applications, only discovered that the dregs of beer consisted of yeast cells in the middle of the 19th century. And it wasn't until 1883, a year after Darwin's death, that Emil Hansen of the Carlsberg Brewery first isolated yeast cells to work with.

Verstrepen: "In the meantime, we have been catching up. With the help of robotics and chip technology, we can do millions of experiments simultaneously on the cultivation and analysis of different types of yeast. It's going really fast now. And not only for fundamental scientific research. Yeast also plays a crucial role in the development of many industrial applications, from pharmaceuticals and bioplastics to food and drink."

Pilot Brewery Kevin Verstrepen

Tumulus 800 is very moreish

Although the VIB-KU Leuven Center for Microbiology is active in various industrial domains, in the last 10 years, it has mainly become a world authority in the brewing sector. Brewers are queuing up to consult the center. 

One of the first triumphs came in January 2011. The Tumulus 800 beer was developed for the 800th anniversary of the Municipality of Landen. What made the beer so special? A superyeast. Verstrepen: "We crossed different yeasts to meet the exact wishes of the brewer. After all, yeast does much more than just convert sugar into alcohol. For example, the microorganisms determine the taste and clarity of the beer. In this case, our superyeast produced extremely high levels of flavorings while also having a high degree of fermentation. The result was an aromatic beer that was very drinkable."

The experiment tasted very moreish. But to shift up a gear in creating super yeasts, the team first had to map out the enormous variety of beer yeasts. In time, this would allow them to determine exactly which beer types would be produced from all possible crossings.
 

A family tree for beer yeasts

Industrial yeasts differ greatly from the original wild-type yeast found in nature. This is because brewers chose ever more suitable yeasts and consistently reused them in subsequent brews to optimize certain properties such as taste and alcohol percentage. Since 2016 it has been possible to read how, where, and when this selective breeding took place in an actual beer yeast family tree, which starts with the original beer yeast found wild in nature. 

The complete genome was determined for 157 of these brewer's strains in the family tree. Based on this, an algorithm could determine which strains exhibit the same changes in DNA and should therefore be put next to each other on the tree. 

It is interesting to see, for example, that various subgroups of the family tree show that brewers have generally remained faithful to local yeasts. The yeasts of Belgian beers, for example, differ greatly from their British competitors.
 

Kevin Verstrepen

Breeding? Yes, Genetic manipulation? No

Under the motto 'the more offspring, the more properties you can choose,' the laboratory's breeding robot has been working overtime for more than 5 years, resulting in thousands of new yeast variants. Each of these is evaluated separately. 

"Imagine breweries measuring two by two centimeters," explains Kevin Verstrepen. "In collaboration with our neighbors from the interuniversity microelectronics center imec, we made chips where microdroplets of beer are embedded in oil. We can put yeasts in there, one yeast per drop, and several thousand yeasts per chip. The chip then evaluates the fermentation skills of each yeast variety. And each yeast can be further bred for any application. In short, Darwin in a test tube."

"With genetic modification, it would become child's play. An efficient brewing process, a 100% predictable taste, and huge production volumes can all be done safely. But breweries shudder at the idea of 'artificial beer.' Consumers need to feel that their beer is crafted, so we reluctantly stay away from genetic engineering and stick to breeding. Nevertheless, we've seen signs of a turnaround in recent years. More and more people understand that genetic engineering can play a key role in a more sustainable, green, and efficient economy."

In 10 years, science made as much progress in breeding new, superior yeasts as farmers did in 10,000 years in raising livestock.

From sustainable production to delicious non-alcoholic beer

A new step followed in 2017. With the support of AB InBev and some 20 other industrial partners, Professor Verstrepen set up an experimental brewery in the KU Leuven's Arenberg Castle Park. The production capacity suddenly went from 10 to 500 liters. "This lets the team get closer to what happens in real breweries," Verstrepen continues. "Yeasts sometimes behave differently in large quantities to what we would expect from smaller volumes."

"The concrete questions we tackle in the brewery are of two sorts. On the one hand, we are working on the efficiency of the fermentation process. How can you shorten the brewing process? Or how can you save water by brewing lager beer with a higher alcohol concentration and then diluting it with water? On the other hand, we also look at the quality. For example, how do you make an alcohol-free beer that tastes good?"
 

A huge fridge full of beer sets off alarm bells in the average office, but here it is the most normal thing in the world.

Belgian beer book

The Belgian beer bible

Kevin Verstrepen shares his knowledge not only with domestic and foreign breweries but also with the general public. At the end of 2018, he published a book, 'Belgian beer, tested and tasted,' for which he analyzed 250 Belgian beers based on 300 scientific parameters.

"We wanted to objectify Belgian beer culture scientifically," says Verstrepen. "And we did it. In this way, we debunked some persistent myths – Westvleteren and Sint-Bernardus differ more than people think – and we expose unexpected connections – think of the relationship between Duvel and Kapittel. The disadvantage: just casually having a beer in a café is no longer an option. Not for anyone in the lab. We first sit with our nose in the glass for 5 minutes."
 

beer icon

83%

Kevin Verstrepen's team can predict with 83% certainty how a new beer will rank on websites such as ratebeer.com. Without ever having tasted it!"

In recent years, the team continued to work at a high pace. For example, they discovered that beers like Trappist owe their success to medieval superyeasts. Since September 2020, interested parties have also been able to follow an international postgraduate program in malting and brewing at the KU Leuven, where Verstrepen, together with other colleagues from the university and experts from AB InBev, explain the science and technology behind beer brewing. There was even a free online course on beer technology, which has already attracted 20,000 students worldwide.

For a more sustainable world

The beer sector's achievements may appeal most to the imagination, but the yeast experts are active in many more areas. One thing that stands out immediately when it concerns anything other than food and drink is that molecular engineering techniques are at the forefront. For example, there are projects on bioethanol and bioplastics in which genetic modification, genome editing, and synthetic biology are all fair game

Verstrepen: "Sometimes we design whole pieces of optimized DNA by chemical synthesis. That seems futuristic, but it will soon be routine. This way, we can introduce completely new biochemical reaction pathways into the yeast cells so that they start making valuable biochemical components, sometimes even growing on waste streams."

 "The possibilities are legion, from making biofuel production processes more sustainable and making tasty vegetarian food to replacing polluting petrochemicals with clean biotechnology. In short, yeasts will still play an important role in our quest for a greener future."

Yeasts will still play an important role in our quest for a greener future.

The dual mission is self-reinforcing

Fundamental research will also continue unabated. Among other things, the team is working on new molecular technologies to improve the genetic engineering of the yeasts further. 

"This dual mission – fundamental and applied research – has been our strength since the center was set up," concludes Verstrepen. "We don't actually make a strict division in this either. Sometimes we get ideas from brewers' practical questions, which lead us to fundamental genetic research. Conversely, this fundamental research also lets us offer broad expertise to the industry. For example, at the request of a brewery, we recently bred a yeast that can live longer. Of course, we now also want to find out what has just changed in the DNA of those yeasts, which in turn can lead to new insights into biology and physiology. With Duvel Moortgat, a private lender even invests in a research fund; the 'Brewing Science Serves Health Fund' specifically aims to link applied beer research and more fundamental work on health. We want to continue on that path. So our doors are open to anyone who wants to participate. With yeast as the star of the show, of course." 

Explore more

edx logo-beer brewing course verstrepen lab yeast origin story
Beer: the science of brewing (Free online course)
Read more about Beer: the science of brewing (Free online course)
Logo Leuven Institute for Beer Research (LIBR) Square
Leuven Institute for Beer Research
Read more about Leuven Institute for Beer Research
KU Leuven square
Postgraduate programme Malting and Brewing Sciences
Read more about Postgraduate programme Malting and Brewing Sciences

Nanopore sequencing: how bacterial proteins led to user-friendly DNA analysis devices

A bacterial protein explored at VIB enabled nanopore sequencing technology and the development of user-friendly DNA analysis devices.